Metal Fabrication

QoS has at its disposal the follow metal fabrication and quality assurance equipment

QUALITY CONTRO

Coordinate Measuring Machine                X18”/Y15”/Z12”                 Zeiss – C400 1518-12
Coordinate Measuring Machine – CNC Driven   X20”/Y18”/Z16”                 Helmel – Phoenixw
Optical Comparator                          w/ Edge Detection              Starrett – HB_350
Optical Comparator                          Clausing Covel – 4301
Concentricity Gauge                         3/8”-2” Dia. x 6” Long       Universal – Model K20
Microscope                                  w/ Micrometer Heads         Mitutoyo – TM_500
Height Gauge                                12.6” Measuring Range     Fowler/Trimos-TVM301
Height Gauge (Electronic)                   12” Measuring Range         Fowler Z-Cal
Surface Roughness Tester                    Ra/Ry/Rmax/Rz                  Federal-Pocket Surf III
Surface Plate                               36” x 48” – Inspection Grade–A Inspection Room
Surface Plate                               18” x 24” – Inspection Grade–A Inspection Room
Surface Plate                               12” x 18” – Tool Room Grade–B  Inspection Room
Dial Bore Gauge                                                            Range 1.4” to 2.5” dia.

                Inspection equipment consists of although is not limited to the preceding list.

CNC MACHINING EQUIPMENT

CNC Milling / Machining Centers

               Vertical                                                                                                                  Mazak  VTC-16A

                                X22”/Y16”/Z20”, CAT40, 24tl ATC, 15hp, 7k RPM, 35” x 16” Table

                Vertical                                                                                                                  Mazak VTC-160A

                                X24”/Y16”/Z20”, CAT40, 30tl ATC, 20hp, 10k RPM, 30” x 20” Table

                Vertical                                                                                                                  Mazak Nexus 510C

                                X41.3”/Y20”/Z20”, CAT40, 30tl ATC, 25hp, 12k RPM, 60” x 25”

                Vertical                                                                                                                  Milltronics RW14

                                X24”/Y14”/Z20.5”, CAT40, 16tl ATC, 15hp, 6k RPM, 30” x 14” Table

                Vertical                                                                                                                  Lagunmatic KMC 310
                                X22”/Y16”/Z20”, 35” x 16” Table

                Vertical                                                                                                                  Mazak VTC-200B

                                X40”/Y20”/Z22”, CAT40, 24tl ATC, 20hp, 10k RPM, 57” x 20” Table,

                                Full Fourth Axis

                Vertical                                                                                                                  OKK – PG8

                                X20”/Y15.75”/Z15.75”, CAT40, 20tl ATC, 12k RPM, 28” x 16” Table,

                                2 Place Auto Pallet Changer

                Vertical                                                                                                                  (2) Haas VF-1

                                X24”/Y20”/Z20”, 4,000 RPM Spindle, 20 Tool, Auto Tool Changer, 4 Axis

                                
                Horizontal Boring Mill                                                                                        TOS W100A

                                X63”/Y44.09”/Z49.21”, 6,620 lb Max., 49.21” x 49.21” Table

CNC Lathes / <st1:place w:st="on"><st1:PlaceName w:st="on">Turning</st1:PlaceName> <st1:PlaceType w:st="on">Centers</st1:PlaceType></st1:place><o:p></o:p>

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                Multi-Axis             (Single Turret, Live Tooling, Second Spindle)                         Mazak SQT-15MS<o:p></o:p>

                                11.81” x 22” cut, 20” swing, 8” Chuck / Collet for 2” bar, up to 24tl, 5k RPM<o:p></o:p>

                Multi-Axis             (Single Turret, Live Tooling)                                                   Mazak SQT-200M<o:p></o:p>

                                11.81” x 22.5” cut, 20.67” swing, 8” Chuck / Collet for 2” bar, up to 12tl, 5k RPM                <o:p></o:p>

                Multi-Axis Swiss                  2 spindle, 10K RPM                                                                Citizen L20 VII<o:p></o:p>

                                Live tooling, .8125 Bar Capacity<o:p></o:p>

                Multi-Axis             (Twin Spindle/Twin Turret)                                                     EuroTech 420 SLL<o:p></o:p>

                                1-5/8”-dia. Bar Capacity, C-Axis Contouring w/ 12 live tools, LNS Automatic<o:p></o:p>

                                Self Loading Bar Feeder, 4000 RPM Spindle, 24 Tool Stations<o:p></o:p>

                Multi-Axis             Quantity (4)                                                                             Hardinge Conquest T42 <o:p></o:p>

                                2”-dia. Bar Capacity, 5.5”-dia. Chuck Capacity, C-Axis Contouring L/T w/<o:p></o:p>

                                Automatic Bar Feeders, 4000 RPM Spindle, 12 Tool Stations<o:p></o:p>

                Two Axis                                                                                                               Mazak QT20<o:p></o:p>

                                10” x 18” cut, 17” swing, 8” Chuck / Collet for 2” bar, 8tl, 5k RPM<o:p></o:p>

                Two Axis                                                                                                               Mazak Nexus QTN-250<o:p></o:p>

                                24” swing, 10” Chuck / 3.00” bar Capacity, 12tl, 4k RPM                       {Two Machines}<o:p></o:p>

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MANUAL / AUTOMATIC MACHINING & SUPPORT EQUIPMENT<o:p></o:p>

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      Mills / Milling

                Vertical Knee Mill                                                                                                    Bridgport – Series 1<o:p></o:p>

                D.R.O.<o:p></o:p>

                Vertical Knee Mill                                                                                                    Bridgport – Series 1<o:p></o:p>

                D.R.O. with long travel table<o:p></o:p>

                Vertical Knee Mill                                                                                                    Chevaliert VM4VK<o:p></o:p>

                D.R.O.<o:p></o:p>

      Lathes / Turning

                Second Operation Lathe                                                                                           Hardinge DSM-59<o:p></o:p>

                Tool Room Lathe                                                                                                     Emco – Maximat 11<o:p></o:p>

                Tool Room Lathe                                                                                                     Hwacheon 19”/40”<o:p></o:p>

      Other

                CNC Horizontal Band Saw                                                                                       HYD-MECH H-12A<o:p></o:p>

                Surface Grinder                                                                                                       Harrig – Super 612<o:p></o:p>

                Tumbling Equipment                                               3 cubic foot                                             C&M Cleaning Sys.<o:p></o:p>

                Micro Sandblaster                                                                                                    Blast-Tech – 01<o:p></o:p>

                Drill Press                                                                                                                                Delta – 11_950<o:p></o:p>

                Bench Grinder                                                                                                         Delta – 23_660<o:p></o:p>

                Turret Punch                                                                                                            Trumpf 260A Rotation<o:p></o:p>

                Horizontal Pull Broach – 10 Ton, 20hp, 54” Stroke                                                 Apex<o:p></o:p>

                Geared Head Drill Press                           S/N 45872                                                               <st1:City w:st="on"><st1:place w:st="on">Wilton</st1:place></st1:City> 24503<o:p></o:p>

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SHEET METAL FABRICATION

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      Welding Equipment

                200 Amp Wire Welders (8)                                                                                      Miller Millermatic<o:p></o:p>

                250 CC/DC/AC TIG Welders (2)                                                                                              Miller Syncrowave<o:p></o:p>

                Spot Welder Model AR415                      S/N 770206                                             Peer 15 KVA<o:p></o:p>

                130 MIG Welder                                                                                                      Millermatic<o:p></o:p>

                250 MIG Welders (2)                                                                                                              Miller Syncrowave<o:p></o:p>

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      Grinding and Polishing Equipment

                1” Belt Sander                                                                                                          Burr Chief<o:p></o:p>

                15 HP 30” Belt Sander                                                                                             TimeSaver<o:p></o:p>

                Belt & Disc Sander 4TJ97B                                                                                     <st1:City w:st="on"><st1:place w:st="on">Dayton</st1:place></st1:City><o:p></o:p>

                Stroke Sander                                                                                                          Beach<o:p></o:p>

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      Threading Equipment

                #535 Threader                                                                                                         Ridgid<o:p></o:p>

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      Roll Forming Equipment

                382D Hand Slip Roll Formers (2)                                                                                            Pexto<o:p></o:p>

                36” x 2” Hand Slip Roll Former                                                                                               Tennsmith<o:p></o:p>

                50” x 4” Power Slip Roll Forming Machine                                                                             Pexto<o:p></o:p>

                6-96 Slip Roll Bender                                              S/N 61788 (10 ga.)                                  <st1:place w:st="on">Niagara</st1:place><o:p></o:p>

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      Forming Equipment

                6L8 Power Press Brake                            S/N L6902                                                               <st1:City w:st="on"><st1:place w:st="on">Chicago</st1:place></st1:City><o:p></o:p>

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      CNC Forming Equipment

                55-8 Power Press Brake w/ Dyna Bend I CNC Backgage S/N 6550780142                              Diacro<o:p></o:p>

                180BH 13 MNC 85N CNC Press Brake   S/N 16677 (1990 MFG)                           LVD<o:p></o:p>

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      CNC Cutting Equipment

                LCE655 Laser (1991 MFG) with Fanuc O-L Control & C1500                                               Amada Lasmac<o:p></o:p>

                2600 Turbo Laser (1997 MFG)                               S/N 445685                                             Trumpf TLF<o:p></o:p>

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      CNC Punching Equipment

                260A 28 Ton CNC Punch                        S/N 5028 (1990 MFG)                             Trumpf Trumatic<o:p></o:p>

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      Shearing Equipment

                IF10-1/4 Power Squaring Shear w/ FOBG Squaring Arm & Sheet Supports S/N 64759           <st1:place w:st="on">Niagara</st1:place><o:p></o:p>

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      Drilling Equipment

                15-1/2” Floor Drill                                                                                                   Craftsman<o:p></o:p>

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      Cutting Equipment

                16” Vertical Bandsaw – Metalmaster                                                                       DoAll       <o:p></o:p>

                Acetylene/Oxygen Torch Sets (2)<o:p></o:p>

                50 Ton Ironworker                                  S/N 77F051                                             Springwater<o:p></o:p>

                606169 Angle Shear                                                S/N 22607 With Tables                            W.A. Whitney<o:p></o:p>

                Series 8 Vertical Bandsaw                                                                                        Marvel Mark II<o:p></o:p>

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MANUFACTURING SUPPORT SOFTWARE<o:p></o:p>

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                CAD                                                                                                                        Solid Works<o:p></o:p>

                CAD                                                                                                                        Pro-E<o:p></o:p>

                <st1:place w:st="on">CAM</st1:place>                                                                                                                        Virtual Gibbs<o:p></o:p>

                DNC                                                                                                                        Predator Editor<o:p></o:p>

                SPC                                                                                                                          Gage Talker<o:p></o:p>

                Quoting                                                                                                                    Micro Estimating Sys.<o:p></o:p>

                Fully Integrated Shop Control                                                                                  JobBoss<o:p></o:p>